Paper-Based Logs
Tracking batch completion, serial numbers, and material routing manually on paper causes transcription lag and inventory mismatch.
Industry Challenges
Overcoming Shop Floor Bottlenecks
Manual processes on the manufacturing floor lead to material lag, production delays, and inventory inaccuracies.
Stock Update Lags
Ingredients and raw items deducted days after physical production, leading to unexpected warehouse stockouts and raw material shortages.
Machine Downtime
Lack of real-time machine performance logs and scheduling visibility makes routing optimization and preventive maintenance complex.
Software Solutions
Engineered for Production Control
Odoo MRP Integration
Tablet Shop Floor Views
Structured BOM Routing
We build production systems that integrate seamlessly with Odoo standard MRP modules and hardware barcode scanners to record every operational step.
Key Capabilities Mapped:
- Automated Material Reordering: Minimum stock rules auto-trigger purchase orders when raw inventory drops.
- Touch-Target Operator Screens: Simple shop floor tablet layouts allow workers to log starts, stops, and quality gates instantly.
- Quality Control Gates: Locks production steps until mandatory inspections are validated and logged.
Workflow Sequence
Step-by-Step Manufacturing Flow
STEP 01
Scoping & BOM Definition
Define multi-level BOM routes, raw material quantities, and target machines inside the central database config.
STEP 02
Tablet Shop Floor Integration
Workers log batch progress on dedicated touchscreens, instantly registering inventory updates and quality checkpoints.
STEP 03
Auto-Replenish & Invoicing
Stock levels trigger supplier auto-replenishment requests while completed orders auto-create client accounting entries.
Real-World Case
Transitioning to Tablet-Driven MRP
35%
Production Lag Reduction
100%
Batch Routing Transparency
Chemical Packaging Plant Case Study:
By replacing paper formulations sheets with tablet-driven operator screens, we removed transcription lag and double entries. Completed batches update material logs instantly, allowing procurement teams to replenishment stocks before lines stall.
Key Outcome: Reduced raw material scrap rate by 20% and avoided material stockouts entirely during peak operations.
FAQ
Frequently Asked Questions
Let's Connect
Ready to Streamline Your Factory?
Discuss your manufacturing workflows and scheduling pipelines with our engineering team for a tailored scoping outline.